Wednesday 26 March 2014

Is the idea to hire electronic designing services for maximum output, wise?



If you feel that hiring a third party electronic designing company is going to benefit you only a little, then think twice. Many electronic device makers, especially small and midsized ones often feel that they have all their sources covered up. However, they would be surprised to find out what a third party agency can do for them.
Whether you need help with a design, want a product schematics built right from the scratch or need some help for simply fine tuning the industrial processes, partnership with a contract based manufacturer is going to benefit you significantly.
Ahead is a quick guide on what contract based electronics design services can do for you and what to expect from third party contractors. The first solution to expect from contractual services is the electronic prototyping. Sometimes a company may have an excellent product idea which can only be brought into reality with right resources in hand.
With the help of third party designing services, you can bring your product idea into reality without investing into costly resources. Since contractors have all the mechanical resources, they are not likely to take very long before coming up with the most promising electronic circuit sample.
They have fast turnaround time which helps companies become familiar with the device quickly and also explain it to their clients. Careful planning gives you surety that the process will go without a hitch.
Next thing to expect from designing solutions is product reviewing. Sure your company may have excellent engineers and designers but there is no harm in listening to the verdict of outside professionals by allowing them to take a look at the electronic product.
Remember, contract based companies have years of experience  which is why they are often able to sport flawed areas in the product schematics very quickly and sections which can be improved and made better. This is eventually going to result in a more affordable, compact, faster and efficient working device.
There are incidences when a team of engineers is stuck with technical issues. The problem could be a device not working at all or not functioning as per required standards. Sometimes in-house processes are not able to spot the faulty point.
In those struggling times, third party electronic designers are sometimes better able to come up with right solution by looking at the product from a fresh prospective and different insight. This way reworking a design becomes faster.

Monday 10 March 2014

Specializations of electronic product development companies



Manufacturing of electronic components is not everybody’s cup of tea, because it is a complex process, which requires experts to handle it. Right from the initial designing to the final product development, everything is handled by the experts of electronic development company.
Below mentioned are some of the services of electronic product design that good development company offers:
The initial step which is conducted by the manufacturing department of electronic industry is prototype designing. Before the development task is preceded, it is important for developer to ensure that designing is carried out perfectly. A slight flaw can ruin the whole product, therefore, while designing prototype ensuring perfection is highly important step to be carried out by professionals.
After completion of designing of prototype, then mass scale production of the goods is carried out. During this process, client’s requirements are taken into consideration and according to that production of goods is carried out. The development of products comprise of everything, right from PCB assemblies to custom electronic circuit manufacturing. However, before starting with the manufacturing process, client is first shown the sample of design. Once the client is satisfied with the initial design, then later the design is sent for manufacturing process.

Once client has approved the design, the next step that is conducted by electronic company is manufacturing. During this process, testing is conducted so that flaws are corrected, if any. The components which have errors they were discarded, rest were passed after complying it with the guidelines of industries. This is an important step before delivering the product to client so that no complaints are logged. This is why majority of professional companies make sure that the final product is made in accordance with the industrial guidelines.

Numerous companies offer the aforementioned services, however, finding one from the hoard, which is capable enough to cater these services perfectly is hard to find. Moreover, you cannot rely all for these services; therefore, before making a choice for a company or before hiring a development company make sure to do a thorough research. Always go for certified company because it is the best way to know that company is skilled in offering these services. Moreover, you would not want to spoil your brand name and goodwill by contacting an unreliable and non-certified manufacturer.

Monday 3 March 2014

Steps through which the fabrication of PCBs take place

With the emergence of Printed Circuit Board technology, the electronic industry transformed from labor-intensive manufacturing to automated manufacturing.
Printed circuit board is, a board with multiple electrical components are mounted on it and are inter-connected to each other through copper pathways, used to build electronic devices. They do not just connect components using copper traces etched over board’s surface, but also make them mechanically strong.  The basic building blocks of modern electronics, PCBs are found in electronics of various industries such as consumer electronics, telecommunications, military electronics, medical, aerospace, and automotive electronics, industrial electronics, and instrumentation.
The design of the required circuit is generated by sending it in a certain format to plotters and images for PCB manufacturing are produced. Following this step, the fabrication of the boards starts. In the next sections, we will understand various steps through which manufacturing of a printed circuit board take place:
  • The very first step in board fabrication is machining that includes drilling to punch holes, route plotting using special types of machines and state-of-the-art technologies like laser and water jet cutting. It is important to inform you that the strength of board should be considered while making and fine holes with accurate diameters.
  • Following machining, imaging is performed. This step involves the transformation of design pattern on to the each layer. The single and double-layered printed circuit boards involve printing of patterns through printing technology (that involves printing and etching). On the other hand, multi-layer boards involve photo imaging which is accomplished through flood screen printing, coating, roller laminating etc. Manufacturers also use the most recent technique, direct laser, and liquid crystal light imaging, to form excellent printed circuit board design.
  • Next step is lamination, which is employed on multi-layer boards. During lamination process, epoxy resin infused glass sheets are placed between two PCB layers. To produce the strong bond between layers hydraulic press is used.
  • Now the process of PCB fabrication reaches to plating. This is accomplished either through wet or through dry chemical process.
  • As the final step in board manufacturing, etching is performed. In this unwanted metal is removed from the board surface. This is accomplished through dry or wet processes. The most important thing to focus upon is uniformity. In this, spraying of ammonia solution is done on the copper film and excess copper is removed at the same time protecting the pathways and pads.